One issue I could see on AIX 5.3: At one of my customer they have got the ThreadLimit of 2500 set on web server in httpd.conf file.
Currently 2000 users have logged in each attaing a single instance of httpd.
While in ps -ef for httpd process it is showing thread count (thcount) almost 3000. This should have shown atmost 2500 (or infact would have matched the number of users logged into i.e almost 2000)