Hardware RAID not recognize the new disk [Sun T6320]

We have hardware RAID configured on Sun-Blade-T6320 and one of the disk got failed. Hence we replaced the failed disk. But the hot swapped disk not recognized by RAID. Kindly help on fixing this issue.

We have 2 LDOM configured on this server and this server running on single disk.

# raidctl -l
Controller: 0
        Volume:c0t0d0
        Volume:c0t2d0
        Disk: 0.1.0
        Disk: 0.3.0
        Disk: 0.4.0

# raidctl -l c0t0d0
Volume                  Size    Stripe  Status   Cache  RAID
        Sub                     Size                    Level
                Disk
----------------------------------------------------------------
c0t0d0                  136.6G  N/A     DEGRADED ON     RAID1
                0.1.0   136.6G          GOOD
                N/A     136.6G          FAILED

# raidctl -l c0t2d0
Volume                  Size    Stripe  Status   Cache  RAID
        Sub                     Size                    Level
                Disk
----------------------------------------------------------------
c0t2d0                  136.6G  N/A     OPTIMAL  ON     RAID1
                0.4.0   136.6G          GOOD
                0.3.0   136.6G          GOOD

please post the output of cfgadm -al and format . if the disk is not shown in this output, try to run devfsadm -v .

PFB the output...

# cfgadm -al
Ap_Id                          Type         Receptacle   Occupant     Condition
PCI-EM0                        fibre/hp     connected    configured   ok
PCI-EM1                        fibre/hp     connected    configured   ok
c0                             scsi-bus     connected    configured   unknown
c0::dsk/c0t0d0                 disk         connected    configured   unknown
c0::dsk/c0t2d0                 disk         connected    configured   unknown
c1                             fc-fabric    connected    configured   unknown
c1::202200a0b833935c           disk         connected    configured   unknown
c1::202300a0b833935c           disk         connected    configured   unknown
c1::2100001b321409f7           unknown      connected    unconfigured unknown
c1::2100001b3286cacd           unknown      connected    unconfigured unknown
c2                             fc           connected    unconfigured unknown
c3                             fc           connected    unconfigured unknown
c4                             fc-fabric    connected    unconfigured unknown
c4::10000000c980201c           unknown      connected    unconfigured unknown
c4::10000000c9836c35           unknown      connected    unconfigured unknown
c4::10000000c9856176           unknown      connected    unconfigured unknown
c4::10000000c9856492           unknown      connected    unconfigured unknown
c4::200600a0b82aa827           disk         connected    unconfigured unknown
c4::200700a0b82aa827           disk         connected    unconfigured unknown
c4::201200a0b833935c           disk         connected    unconfigured unknown
c4::201300a0b833935c           disk         connected    unconfigured unknown
c4::2100001b3205bf10           unknown      connected    unconfigured unknown
c4::2100001b32140cf7           unknown      connected    unconfigured unknown
c4::2100001b321489f8           unknown      connected    unconfigured unknown
c4::2100001b3214d3f8           unknown      connected    unconfigured unknown
c4::2100001b3214d6f8           unknown      connected    unconfigured unknown
c4::2100001b3286c69d           unknown      connected    unconfigured unknown
c4::2101001b32be4697           unknown      connected    unconfigured unknown
c4::50014380029a85d8           unknown      connected    unconfigured unknown
c4::50014380063664b0           unknown      connected    unconfigured unknown
usb0/1                         unknown      empty        unconfigured ok
usb0/2                         unknown      empty        unconfigured ok
usb0/3                         unknown      empty        unconfigured ok
usb1/1                         unknown      empty        unconfigured ok
usb1/2                         unknown      empty        unconfigured ok
usb2/1                         unknown      empty        unconfigured ok
usb2/2                         unknown      empty        unconfigured ok
usb2/3                         usb-hub      connected    configured   ok
usb2/3.1                       unknown      empty        unconfigured ok
usb2/3.2                       unknown      empty        unconfigured ok
usb2/3.3                       unknown      empty        unconfigured ok
usb2/3.4                       unknown      empty        unconfigured ok
usb2/4                         unknown      empty        unconfigured ok
usb2/5                         unknown      empty        unconfigured ok
usb3/1                         unknown      empty        unconfigured ok
usb3/2                         unknown      empty        unconfigured ok
usb3/3                         unknown      empty        unconfigured ok
usb4/1                         unknown      empty        unconfigured ok
usb4/2                         unknown      empty        unconfigured ok
usb5/1                         unknown      empty        unconfigured ok
usb5/2                         unknown      empty        unconfigured ok
usb5/3                         unknown      empty        unconfigured ok
usb5/4                         unknown      empty        unconfigured ok
usb5/5                         unknown      empty        unconfigured ok

# format
Searching for disks...done

AVAILABLE DISK SELECTIONS:
       0. c0t0d0 <LSILOGIC-LogicalVolume-3000 cyl 65533 alt 2 hd 16 sec 273>
          /pci@0/pci@0/pci@2/LSILogic,sas@0/sd@0,0
       1. c0t2d0 <LSILOGIC-LogicalVolume-3000 cyl 65533 alt 2 hd 16 sec 273>
          /pci@0/pci@0/pci@2/LSILogic,sas@0/sd@2,0
       2. c5t600A0B80003391A40000045E49AB3F51d0 <SUN-CSM200_R-0710 cyl 2558 alt 2 hd 64 sec 64>
          /scsi_vhci/ssd@g600a0b80003391a40000045e49ab3f51
       3. c5t600A0B80003391A40000045649A729E7d0 <SUN-CSM200_R-0710 cyl 41598 alt 2 hd 256 sec 64>
          /scsi_vhci/ssd@g600a0b80003391a40000045649a729e7
       4. c5t600A0B80003391A40000048049C1B2BAd0 <SUN-CSM200_R-0710 cyl 34990 alt 2 hd 64 sec 64>
          /scsi_vhci/ssd@g600a0b80003391a40000048049c1b2ba
Specify disk (enter its number):

hmm... i would pull the disk out and after 1 minute put it back in to see if it is recognized by the raid controller.

we have already tried the possibilities like pulling the disk out and reinserting the same. No luck. We heard something REM version needs to be upgraded. As we have 2 LDOMs running on this single disk server we are worried about the REM upgrade.

You need to ensure that the swapped disk has at least the same, if not more, LBA's than the disk its going to mirror. Many times I have seen what appears to be the same model of disk with different LBA's.

If the disk has even one less LBA than the one being mirrored then the controller will refuse to do it (even though the disk can be physically seen by the system).

yes i also face this type of problems once a time,,where LBA,s are not the same due to which we have order other disk with same LBA..plz check that part number should be same...

How to check the LBA of the disk?

The geometry of the disk is usually written on the disk itself. On the labelling it usually shows manufacturer name, the number of cylinders, heads and sectors (CHS) and also the number of LBA's (sectors of usable storage). So the physical label usually says LBA's followed by a BIG number. This number is important.

If you dare to also down the system and pull out the working disk you should be able to compare the two LBA values.

---------- Post updated at 05:12 PM ---------- Previous update was at 05:05 PM ----------

So.........

The working disk will have a number of LBA's (its capacity).

If your new disk has less LBA's than this it just won't work.

If you new disk has the same or more LBA's then that's not the problem.